Unit-i1 is an all-in-one compact inline machine with the following features:
● 1 drop jet fluxer
● Bottom IR preheating
● One solder pot, with one wave tunnel
● The PCB is moving by a conveyor, the conveyor table movies in X/Y, the solder pot/fluxer movies in Z
● Windows 10 operating system
● 3-axis full servo drive with ball screw movement
● Standard equipped with wave height calibration
● Real-time soldering process monitor
● Optional built-in AOI inspection function
| Unit-i1 Specifications | ||
|---|---|---|
| Item | Unit-i1 | |
| General | ||
| Operating power/Max power | 4KW/6.5KW | |
| Machine dimension | 1318(L)*1600(W)*1246(H) | |
| Net weight | 400KG | |
| Power supply | 3PH 380V 50HZ Or 1PH 220V | |
| Air supply | 3-5 bars | |
| Exhausting required | 300M3/h | |
| PC | Yes | |
| Typical Program Time | 10Minutes | |
| Conveyor | ||
| PCB dimension | W50 x L50---W350xL450mm | |
| PCB Clearance | Top 100mm bottom 30mm | |
| PCB Weight | Max 5kg | |
| Conveyor width | Auto | |
| Conveyor assembling motion | X,Y motion with server motor/driver | |
| Fluxing | ||
| Flux Nozzle Type | Drop jet fluxer | |
| Flux Nozzle Quantity | 1 | |
| Flux Tank Capacity | 1L | |
| Flux Tank Quantity | 1 | |
| preheat | ||
| Preheating method | Bottom IR heater | |
| Solder Management | ||
| Solder pot type | mechanical pump | |
| Standard Solder Stations | 1 | |
| Solder Pot Capacity | 15 kgs | |
| Solder Temperature Control | PID | |
| Heat-Up Time | About 30mins | |
| Max Temperature | 350℃ | |
| Wave tunnel | 1pcs | |
| Mini Wave Nozzles | Dia 3 to12mm | |
| Customized nozzle | Available | |
| Axes of Motion | Z | |
| (N2) Inertion Management | ||
| N2 Consumption per Nozzle | 1.5 m3/H | |
| Required N2 Purity | >99.99% | |
| AOI Insepection | ||
| Camera | 5 mega pixels | |
| Resolution | 15µm | |
| FOV | 36*30mm | |
| Lighting | >RGB 3 color lighting | |
| Inspection defects coverage | less solder, excessive solder, bridging etc | |